Smart Counter Wi-Fi – Online Production Counter for Industry : By UMA Industries

Smart Counter Wi-Fi is a smart digital production counter with in-built Wi-Fi, designed for automatic piece counting on any industrial machine. It reads machine pulses, calculates production rate, shift totals and runtime, and sends the data to a built-in web page that you can open from mobile, tablet or PC on the same network. This Wi-Fi production counter is ideal for factories that want real-time production monitoring without a complex PLC or SCADA system. Smart Counter Wi-Fi supports flexible M and K settings, total count storage in memory, user-friendly front buttons and bright display for operators. Made by UMA Industries, Faridabad, it is a reliable industrial Wi-Fi counter for textile, packaging, automotive and general engineering machines.

1. Product Overview : Smart Counter Wi-Fi

Smart Counter Wi-Fi is a microcontroller-based production monitoring system for industrial machines.

It measures and displays:

• Live total production count

• RPM / machine speed

• Machine running time

• Day & night (shift-wise) production and run time

Data is shown on a bright 16×2 LCD and on a built-in Wi-Fi web page for Smart Counter Wi-Fi that you can open from any mobile or PC on the same network. Reports can be emailed automatically and downloaded in Excel format.

Ideal for:

• Power presses

• Textile looms & knitting machines

• Garment & cutting machines

• Wire & cable plants

• Packaging machines

• General continuous production lines

2. Key Benefits : Smart Counter Wi-Fi

Use the Smart Counter Wi-Fi production counter to:

• Get daily or shift-wise production reports by email directly to your mail account

• Download production data in Excel format for analysis and record keeping

• See live total count, RPM, and machine run time on LCD and browser

• Monitor day and night shift production separately for better planning

• Receive a warning on your mobile / laptop browser if the machine stops for more than the set time

Smart Counter Wi-Fi Designed for power press, textile, garment, wire drawing, packing and other continuous production machines, this Wi-Fi production counter is ideal for any plant that needs accurate, real-time production monitoring by Smart Counter Wi-Fi.

• ✅ No manual log sheets – everything is saved and digital

• ✅ Non-volatile memory – data is safe during power failures

• ✅ Made & supported in India – easy service and customization

• ✅ 2-year standard warranty for peace of mind

3. What Smart Counter Wi-Fi Shows; Why Choose the Smart Counter Wi-Fi Production Counter ?

On the 16×2 LCD: usually safe (no keyword stuffing).

• Line 1: Total count + Machine No.

• Line 2: RPM, running time, Wi-Fi status (Y/N)

On the web dashboard (via Smart Counter Wi-Fi):

• Date & time

• Operator name

• Machine number

• RPM / speed

• Production counts (Day, Night, Total)

• Running time (Day, Night, Total)

• Monthly totals

• Warnings if machine stops more than preset time

  . Short Feature Bullet Section

  • Wi-Fi enabled production counter – access from browser (mobile/PC)

  • Counts machine pulses and shows total, rate and runtime

  • Adjustable M & K factors for any type of machine

  • Non-volatile memory for total count and settings

  • Compact panel-mount design with bright LCD display

  • Ideal for Smart Factory / Industry 4.0 upgrades

4. Reporting & Analytics Automatic Email Reports

• Daily or shift-wise production report sent to your email at a fixed time

• Reports include counts, run times, and machine details

Excel Export : Smart Counter Wi-Fi

• Smart Counter Wi-Fi Download complete production data in Excel format

• Daily, monthly, machine-wise, operator-wise reporting

Cloud & Data Backup : Smart Counter Wi-Fi

• Up to 3 million messages per year handling capacity

• 3-month cloud data backup – no data loss

• Real-time production dashboard for multiple machines

5. Advanced Analytics Smart Counter Wi-Fi

• Machine-wise monthly production reports

• Monthly machine working hours report

• Operator-wise & part-wise production analytics

  • How many pieces each operator produced

  • Across all machines & part numbers

• Combined operator production summary

  • Total monthly output of any operator across the plant

  • Smart Counter Wi-Fi usually safe (no keyword stuffing).

6. Shift & Target Management

Day / Night Shift Tracking Smart Counter Wi-Fi

• Automatic separation of:

  • Day shift: 08:00 – 20:00

  • Night shift: 20:00 – 08:00

• Separate storage of:

  • Day count & time

  • Night count & time

  • Total count & time

Target-Based Monitoring

• Set production targets per machine

• Monitor when target is achieved / exceeded

• Use data to improve efficiency and planning

7. Wi-Fi & Web Interface

• Built-in Wi-Fi web server

  • Access from mobile / laptop on the same router

  • Simple web page, easy to integrate with ERP / MIS later

• Wi-Fi modes:

  • STA mode: Connects to existing Wi-Fi router

  • AP fallback: Creates its own Wi-Fi access point if router not available

• Web functions:

  • View live counts, RPM, run time, status

  • Edit Operator Name

  • Edit / change Machine No.

  • View monthly efficiency / production in hours

  • Monthly reset (/reset_monthly)

  • Download complete production report in Excel

8. Data Storage & Power-Fail Safety

All important data is stored in non-volatile memory (NVS/flash):

• Day Count, Night Count, Total Count

• Day Time, Night Time, Total Time

• Monthly counts and time

• Machine No. and Customer Code / Operator Name

If power fails:

• Data is saved automatically

• All values are restored when power returns

9. User Interface & Settings

Front panel buttons:

• SET, NEXT, UP, DOWN

From the front panel you can:

• Set Machine Number (00–99)

• Set Customer / Operator code

• Configure login ID & password for web page

• Reset menus (with long press) to clear:

  • All counts (Day + Night + Total)

  • All run times (Day + Night + Total)

10. Technical Specifications

• Supply Input: 230VAC (with inbuilt SMPS or external adapter – as per model)

• Logic Supply: 5V / 3.3V internal regulated

• Pulse Input: Opto-isolated, NPN proximity or dry contact

  • Up to ~11 pulses/second (~600–660 counts/min)

• Data Storage: Internal flash (Preferences / NVS)

• Enclosure: Panel or wall mounting (as per mechanical design)

• Environment: 0–50°C, indoor industrial use

• Operation: 24×7 continuous duty

11. Advantages Over Normal Counters

• No manual reading sheets – everything on LCD + web + reports

• Separate Day / Night production & time

• Customer / operator code for multi-plant / OEM applications

• Ready for central integration with ERP / MIS in future

• Designed & supported in India – fast service, easy customization

12. Products of This Catagory :

1. Digital Counter 6 Digits
2. Counter Totalizer 6 Digits
3. Counter with Timer 6 Digits
4. Production Batch Counter 6 Digits
5. Preset Counter 6 Digits
6. Preset Counter 4 Digit Double Display
7. Length Meter / Length Counter

13. Our Other Websites:

1. www.Salt-Spray-Chamber.in : salt Spray Chamber and Safety Light Curtains
2. www.Water-Tank.in : Over Head Tank and Chemical Tank
3. Follow us on You Tube Channel
4. Like MCS Facebook Page for recent offers & Updates! 
5. Robotech Learning Chennel:-contains video tutorials for products manufactured by Machine Control Systems

12. FAQs – Smart Counter Wi-Fi

Q1. Do I need internet for this counter?
No. For local monitoring it works on your local Wi-Fi network. You can view data from any mobile / PC connected to the same router.
(Internet is only required for features like email reports and cloud backup.)

Q2. Can I connect it to my existing proximity sensor?
Yes. You can connect any sensor that gives a TTL / NPN / open-collector pulse within the supported speed (up to approx. 600–660 counts per minute).

Q3. What happens during power failure?
All important data – counts, run times, monthly totals, machine number, customer code – are stored in non-volatile memory. When power returns, the device restores all values automatically.

What is Smart Counter Wi-Fi?
A: Smart Counter Wi-Fi is a digital production counter with Wi-Fi that counts pulses from industrial machines and shows production, rate and runtime on the front display and on a web page.

Q: How do I monitor the counter from mobile or PC?
A: Connect Smart Counter Wi-Fi to your factory Wi-Fi router, then open its IP address in any browser to view live production data.

Q4. Can this be customized for my application?
Yes. We can customize: Smart Counter Wi-Fi

• Web page layout

• Report formats

• Communication protocol / integration

especially for OEMs and bulk orders.