Smart Counter Wi-Fi | Production Counter for Industry – UMA Industries
Now See your Machines Production on your Computer / Mobile/ Laptop / LCD TV for all machines in excel format; Check backup data day shift / Night shift/ daily / monthly production / target achievement with Operator Name; machine Run Time daily shift wise/ day wise/ monthly. every thing you want available.
Our Smart Wi-Fi Production Counter or Smart Counter wi-fi is a microcontroller-based monitoring unit designed to measure and display production count, RPM and running time of industrial machines.
Each unit includes:
- Wi-Fi controller
- Opto-isolated pulse input for sensor
- 16×2 LCD display
- Non-volatile memory to store data during power failure
Smart Wi-Fi based production counter for industrial machines.
It is ideal for textile looms, knitting machines, automatic winders, wire & cable plants, packaging, and general manufacturing where accurate counting and running time are critical.
⭐ Key Features Smart Counter Wi-Fi
- 📊 Total Production Count
- 7-digit count display on LCD
- Separate Day Count, Night Count and Total Count
- ⏱️ RPM / Speed Display Smart Counter wi-fi
- Live RPM calculated from pulses
- Stable display with internal debouncing and time window
- 🌓 Day / Night Shift Tracking
- Automatic separation of like Day (08:00–20:00) and Night (20:00–08:00)
- Day & Night run time and production stored separately
- 🌐 Built-In Wi-Fi Web Server
- Access from mobile / laptop on same network
- Web page shows Date, Operator Name, Machine No., RPM, Production Counts, Run Times, Monthly Totals
- Simple webpage for integration with monitoring software
- 🔒 Non-Volatile Storage (Power Fail Safe)
- Stores:
- Day Count, Night Count, Total Count
- Day Time, Night Time, Total Time
- Monthly Counts & Time
- Machine No. and Operator Name Changeable by manually
- All data restored automatically after power ON
- Stores:
- 🧮 Configurable Machine No. and Target
- Machine No.: 00–99 (set from front panel buttons)
- unique ID and password for Login webpage
- Visible on Leptop / Mobile / LCD Screen etc
- 🖥️ LCD Display (16×2)
- Line 1: Count & Machine No.
- Line 2: RPM, Running Time, Wi-Fi status (Y/N)
- Clear status messages during Wi-Fi connect / AP mode
- 🔧 User Friendly Front Panel
- SET, NEXT, UP, DOWN buttons
- Setup Menu for Machine No. and Customer Code
- Reset Menu (with long press) to reset:
- All Counts (Day + Night + Total)
- All Time (Day + Night + Total)
- 🔌 Industrial Grade Design
- Works from standard 230VAC to 5V / 3.3V regulated supply
- Designed for continuous 24×7 operation
Technical Specifications
- Controller: ESP32 32-bit Wi-Fi MCU
- Display: 16×2 character LCD (I²C interface)
- Supply Input: 230VAC (with inbuilt SMPS or external adapter – as per model)
- Logic Supply: 5V / 3.3V internal regulated
- Pulse Input: Opto-isolated / NPN proximity or dry contact (up to ~11 pulses/sec)
- Wi-Fi Mode:
- STA mode – connects to existing Wi-Fi router
- AP fallback – creates its own Wi-Fi AP if router not available
- Web Interface:
- Edit operator Name
- Edit / Change Machine no.
- calculate efficiency production in hours
- Monthly reset (
/reset_monthly) - Complete production report in excel format downloadable.
- Data Storage: Internal flash (Preferences / NVS)
- Enclosure: Panel or wall mounting (depend on your final mechanical design)
- Environment: 0–50°C, industrial indoor
💡 Advantages Over Conventional Counters
- No manual reading sheets – all values on LCD + web page
- Separate Day/Night production – easy shift comparison
- Customer code based identification – good for OEMs / multiple plants
- Central integration ready – data can be pulled into ERP / MIS later
- Designed & supported in India – fast service and customization possibl
❓ FAQs
Q1. Do I need internet for this counter?
No. It works on your local Wi-Fi network. You can view data from any mobile / PC connected to the same router.
Q2. Can I connect it to my existing proximity sensor?
Yes, as long as your sensor gives a TTL / NPN / open-collector pulse within the supported speed (up to around 600–660 counts per minute).
Q3. What happens during power failure?
All important data (Counts, Run Times, Monthly Totals, Machine No, Customer Code) are saved in non-volatile memory and restored automatically when power returns.
Q4. Can this be customized for my application?
Yes. As the product is built on ESP32, we can customize web page, reports, and communication protocol for OEM / bulk requirements.
